MCOR 6280 | FRP CladSpray

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MCOR 6280 | FRP CladSpray is a two-component, 100% solids, high strength fiber-reinforced-polymer (FRP) for reinforced structural-grade spray-applied renewal and lining.
MCOR 6280 is specifically designed with highly functional, high density crosslinked novolac together with ceramics to create a hardened liner for wear areas to protect against abrasion and cavitation; and provides increased chemical resistance with high service temperature tolerances. Being an FRP alternative, the MCOR 6280 enhances, adds and reinstates structural integrity while providing sealed barrier protection from corrosion.Modified fiber reinforcement and with some plasticizers, the system cures with impressive flexural and tensile strengths, while delivering a hard durometer for wear areas for both steel and concrete.

Exhibiting ultra-high build-up capabilities up to 5mm per pass. Once cured, resists high concentrate chemical attack of caustics, acids, and hydrocarbons, with ceramic abrasion resistance while maintaining high adhesive bond strength. Formulated for high volume requirements to assist spray applicators seeking to utilize a plural-component heated spray system with an all-in-one-shot application of a novolac FRP lining. The propriety blended novolac resin system incorporates reinforcing fibers and thixotropes with a variety of hardened ceramics that once cured yields high mechanical and flexural strength. Contains no solvents (no VOCs). Bonds to a variety of substrates, such as concrete, steel, wood, some plastics and most construction materials. Delivers a renewed substrate while lining all-in-one shot.

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Applications

Protection, renewal, and sealed structural reinstatement and/or enhancement to fatigued, cracked, pitted, or corroded steel or concrete infrastructure where FRP lining would resolve, seal, and protect. Also for new, preventive maintenance and corrosion protection. A high wear, high chemical, and high temperature alternative to composite laminate systems, CIPP, or other FRP lining.

  • Restoring and lining tank walls, floors, and ceilings
  • Interior chemical immersion protection
  • Secondary containment areas
  • Deep shafts, tunnel and pipe lining
  • Aqueducts and penstocks
  • Rail cars, silos, transport or feed structures

Features

  • 100% solids, no VOCs
  • Convenient 1:1 mix ratio
  • Indefinite recoat window
  • High chemical, wear, and heat resistance
  • Structural, with adaptive flexibility
  • No sag, ultra-high build
  • Ultra-high adhesion, self‐priming
  • Fully monolithic system or for sectional lining
55 Kilo Unit (1 x 55kg, BZ)
600 Kilo Unit (1 x 600kg, BZ)

Volume Capacity:   1 kg of mixed MCOR 6280 is 0.88 Liters.
Color = BZ (Bronze)

Coverage:  MCOR 6280 is a 100% solid coating that will not shrink (WFT/DFT are the same). Product may be applied from 1mm (40 mils) up to 5mm (200 mils) maximum by spray, per coat.

Film thickness and coverage / 40 kg unit:

@ 1mm yields 35 m2 (375 ft2)
@ 2mm yields 17.6 m2 (190 ft2)
@ 3mm yields 11.3 m2 (121 ft2)
@ 4mm yields 8.8 m2 (95 ft2)
@ 5mm yields 7 m2 (75 ft2)

Film thickness and coverage / 430 kg unit:

@ 1mm yields 378.5 m2 (4,074 ft2)
@ 2mm yields 189 m2 (2,034 ft2)
@ 3mm yields 126 m2 (1,356 ft2)
@ 4mm yields 94.6 m2 (1,018 ft2)
@ 5mm yields 75.7 m2 (815 ft2)

MCORABILITIES

Lining

 

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